Condition monitoring – how you benefit
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Condition monitoring creates transparency, because when your data is displayed you always know what is happening in your operating processes and can intervene immediately.
Condition monitoring reduces the time between the occurrence and elimination of a fault, e.g. by enabling the optimisation of your stock of spare parts.
Condition monitoring prevents machine downtimes, extends service life and ensures an optimal value-added flow in the production process.
Would you like to be permanently informed about the “state of health” of your machines? Detect damage at an early stage? Or be alerted immediately by SMS or email in the event of an acute emergency in your production operations? Then a fitness tracker for your plant is the perfect solution. In an industrial environment an automated remote monitoring system serves a number of purposes.
Build the predictive maintenance approach into existing maintenance contracts, create the basis for continuous improvement and generate completely new business models.
Have you ever thought about modern IoT concepts such as preventive maintenance? Regularly required maintenance measures, personnel deployment and spare parts procurement can be planned cost-effectively and in good time. This planning reduces, for example, the time between machine downtime and restart. It is also possible to forecast when specific parts have to be replaced, which optimises your stock of spare parts. Components can often be replaced even during operation, so that the availability of the machines continues to be guaranteed.
Until food reaches the consumer’s plate it often has a long way to travel. With regard to perishability, the cold chain must under no circumstances be interrupted. If we consider the production of ice cream, for example, the specified temperature must be maintained during the entire production process.
With a condition monitoring solution the temperature values can be read out and automatically sent to a cloud. There the data is evaluated and monitored. If a fault occurs, the employee responsible is informed immediately and can intervene without delay.
Gas networks are pressurised and can be affected by leaks from which methane escapes. This has a significant impact on global warming. The problem is that the ideal pressure in the networks must be high enough to ensure a secure supply to remote consumers, and low enough to prevent unnecessary leakage.
The solution is condition monitoring: pressure values are read out, sent to the cloud and evaluated. Using forecast data calculated by algorithms from weather forecasts, industrial consumption, public holidays and consumption statistics from the past, the gas network pressures can then be ideally regulated.
The solution benefits gas network operators on the one hand, because the pressures are automatically set remotely, and on the other hand it benefits consumers, because their supply is secure. The biggest winner, however, is the environment, because any leakage is reduced to a minimum.
For measuring the relevant operating parameters
– Temperature
– Pressure
– Humidity
– and much, much more
For secure remote maintenance access and data transmission
– Encrypted remote access
– Protocol-independent data acquisition
– Transparent data transmission
– Distributed machine access
For monitoring and alerting
– App directly on the IoT-Gateway
– Reliable monitoring of values
– Immediate alarms
– Event-controlled actions
– Display for analysis purposes
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